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Toroidal Core Winder

RC100-30

Model：
RC100-30 Toroidal Core Winder

Features：

* ID:10-80mm / OD:100mm(mix) / Width:5-30mm 
* High Speed, Fully Automatic Toroidal Core Winder 
  5 Panasonic Servo Motors
* High Reliability and Compact Design 
* Equipped with Laser Welder 
* Low Operating Cost: Tooling and Maintenance 
* High Precision @ Tolerance +/- 0.10mm
* Training at SUMWIC (2 Days) 
* Warranty: Hardware(One Year) Software(Lifelong)

Introduction
Specification
Video
Customers

Introduction

The RC Series is a high speed fully-automatic toroidal core winding machine which incorporates many advanced design features.

Designed in TAIWAN and assembled in China, the highest quality components and materials, and through the application of an advanced design philosophy, very significant economies are provided in low running costs, high speed operation and low maintenance.

The RC Series will operate with a wide range of steel qualities, producing outside transformer core diameters ranging from 8 mm to 250 mm with a range of strip width from 3 to 100 mm. The machine will strictly adhere to the core winding specifications as it is manufactured to highest engineering parameters activating advanced electronics in logic control sequences.

The integral welder is also under full automatic control of the HMI and PLC that brought into operation at the beginning and end of the transformer core winding cycle. The welding system has been selected to complement the associated engineering standards of the RC Series to give the highest degree of reliability.

Laser Welder with Multi-Core Winders

One Laser with One Winder (1:1)

For In-house usage, small production and sample making purpose.

One Laser with Two Winders (1:2)

One Laser with Three Winders (1:3)

One Laser with Four Winders (1:4) Video

For Massive and variety core production.

You can choose any four different or same model of core winders.

For example: Two TC-15, One TC-40 and One TC-80 with a 4-outputs of Laser Welder.

Laser Welding System

Laser beam provides a variety of ways to join metals: it can join work pieces at the surface or produce deep welds. It can be combined with conventional welding methods. The technique is used to join multiple pieces of metal through the use of a laser. The beam provides a concentrated heat source, allowing for narrow, deep welds and high welding rates. The process is frequently used in high volume applications, such as in the automotive industry. It is also used in silicon steel spot welding. During spot welding, the heat-affected zones and the complete heating of the component are still considerably less than arc, plasma and TIG welding. The supply of energy can be well monitored, regulated and maintained or precisely controlled.

On RC-Series Laser Welding Machine, you can create single joining spot or weld in continuous joining spots. See Welding Spot Quality:

* Laser transferred by 5 meters fiber cable which expand working area of machine.
* High accuracy , the welding spot diameter can be 0.15mm-0.45mm.
* Weld penetration can be 1mm, more firm welding effect than traditional TIG welder.
* Little affect area , no distortion of the processing parts.

Laser Welder Parameter on Different Material
	Material	Thickness	Current (A)	Welding (100 ms)
	Iron-Nickel	0.20	160	5

	Grain Oriented	0.18	150	5
	Grain Oriented	0.23	180	5
	Grain Oriented	0.27	200	5
	Grain Oriented	0.30	200	6

	Non-Grain Oriented	0.35	250	8
	Non-Grain Oriented	0.50	300	9
	Note: Current (50 - 600 max.) Welding Time (1-9)

* Regular Service Parts:

** Protect Mirror (Every Three Months)

** Xenon Lamp (Every Year)

Panasonic Servo Motor

* 5 Panasonic High-Speed Servo Motors

Achieves 2kHz - the highest response frequency in the industry. In addition to its advanced control functions, the Panasonic Servo Motor features an LSI chip architecture that enables ultra-fast system operation. In view of its remarkable speed and superb positioning response, the Panasonic Servo Motor suitable for the most demanding systems. Furthermore, its outstanding response times drastically reduce vibration.

Features a more compact motor that weighs considerably less. Both the large and the compact motor types have been overhauled, and the core has been successfully redesigned and scaled down. The integration of an innovative compact encoder has resulted in a 10% - 25% (1 - 6kg) motor weight reduction in the 1kW-and-larger class compared to conventional motors.

For more information:

https://www.panasonic-electric-works.com/eu/servo-drives-and-motors.htm

HMI (Human-Machine Interface)

* 10" Weintek (TAIWAN) i-Series Touch Screen.

* Equipped with ARM9 400MHz CPU

Greatly improve data processing and images display.

* Language: English / Chinese

For more information: http://www.weintek.com/globalw/Default.aspx#

SMC Air Cylinders, Equipment and Airline Connectors

SMC airline products are the only pneumatic components on SUMWIC TC-Series.

SMC products are designed for precision performance and reliability. SMC's airline equipment provides unsurpassed sensing, regulation and filtration performance for the pneumatic system. With large range of pneumatic preparation products, the system can provide the clean dry air necessary to achieve the peak performance required by the fluid power system. The SMC's connectors simplify the plumbing of all the components. SMC's innovative one-touch and uni-thread one touch fitting technology provides dramatic time savings during the installation of both air fittings and pneumatic flow controls.

For more information: http://www.smcusa.com/smc.aspx 　

De-Coiler

* RC100-30: ID 230- 310mm / OD 700 mm (Max.)

* RC-250-100: ID 460- 510mm / OD 1000 mm (Max.)

Optional

ID Tools (Inner Diameter)

Professional design of inner diameter tools allow the winder to produce toroidal cores efficiently and precisely.

One set of ID Tool is included with the machine. Depending on customer's requirement, different sizes of ID Tools can be made.

Air Compressor

AC Voltage Regulator (10KVA)

C) Service and Payment Terms

(C1) Overseas Standard Packing

* Guarantee: No scratch and rust during long-range transportation
   1) Applying Anti-Rust Oil
   2) Covering with stretch Film
   3) Covering aluminum air bag
   4) Vacuuming air bags
   5) Boxing all the pallet
   6) Loading to the Container

(C2) Parts and Accessory

	Item	Number
1)	Cutting Unit (Tungsten Carbide)	1 Set
2)	ID Tool Set	3 Sets
3)	Sensor	5 Pieces
4)	Resistant Rubber	5 Sets
5)	Cylinders	2 for each
6)	Protect Mirror (Laser Welder)	10 Pieces
7)	Xenon Lamp (Laser Welder)	2 Pieces

* Above items will be included in oversea project.

(C3) Service / Warranty

* Service Centers are available in India, China and Taiwan. Customers in these region can receive quick support and service. We also give quick response to customers in other region by on-line training or sending engineer on-site.

* We offer
   On-Site Installation (One Day)
   On-Site Training (One Week)
* Hardware Warranty: One Year
   Software Warranty: Lifetime

India Service Center

(C4) Payment Terms

* Terms: T/T
   50% Deposit
   40% Before Shipment
   10% One Month After Installation

Model	RC100-30	RC250-100
Width (mm)	5 - 30	20 - 100
O/D (mm)	100 (Max.)	250 (Max.)
I/D (mm)	10 - 80	35 -230
Material Thickness (mm)	0.15- 0.50	0.15- 0.50
Shape	Toroidal	Toroidal
Servo Motor	5 (Panasonic)	6 (Panasonic)
Accuracy (mm)	<0.1	<0.1
Welder	Laser	Laser
De-Coiler I/D Range (mm) Payload (Kg)	230-330 150 (Max.)	460-512 1000 (Max.)
Power Require	380VAC 50/60Hz 0.8 KWH	380VAC 50/60Hz 1.2 KWH
Size LxWxH (mm)	1500x1000x1640	1950x1400x1800
Weight (Kg)	850	1750
Language	English	English
AC Voltage Regulator	Optional	Optional
Air Compressor	Optional	Optional